Common Formwork Problems and How We Solve Them
At Formwork Contractors in Surrey, we understand that formwork is the backbone of any concrete structure. Poorly executed formwork can lead to safety risks, structural defects, and increased costs. As one of the top formwork contractors in the UK, we specialize in high-quality, durable, and efficient formwork solutions. Below, we highlight common formwork problems and how we address them.
1. Weak Formwork Leading to Structural Failures
Problem: If formworks are not sufficiently strong to carry the load of wet concrete, they may not withstand the weight and suddenly collapse, causing damage and typical delays. Formwork is also weak, mainly due to low-quality materials used or poor installation.
Our Solution: As trusted concrete formwork contractors in Surrey, we use high-quality timber, steel, and plywood that meet industry standards. Our expert team follows strict assembly procedures to ensure stability and strength. Before pouring concrete, we conduct thorough inspections to eliminate any potential weaknesses.
2. Leakage of Concrete
Problem: When formwork is not sealed correctly, concrete may leak through gaps, leading to an uneven surface and reduced structure strength.
Our Solution: We take extra care to ensure that joints and connections are properly sealed, minimize leakage, and ensure a smooth, well-formed surface.
3. Misalignment of Formwork
Problem: Poorly aligned formwork can result in uneven walls, misaligned columns, and defective structures, requiring costly corrections.
Our Solution: Our team follows precise measurements and uses advanced levelling techniques to ensure formwork is correctly aligned before concrete is poured. We conduct multiple checks to confirm everything is in place, reducing the risk of errors.
4. Difficult and Time-Consuming Formwork Removal
Problem: Some formwork systems require a lot of time for dismantling, which delays the entire project and incurs extra labor cost overheads. If the removal process is improperly done, it can also damage the structure.
Our Solution: As one of the best formwork contractors in the UK, we use modern, modular formwork systems for quick and safe removal. Our experienced workers follow best practices to dismantle the formwork efficiently without harming the finished structure. By using modular formwork systems, we speed up the process while maintaining quality.
5. High Costs Due to Material Waste
Problem: Poor planning and cutting of materials lead to unnecessary waste, increasing project overheads. Disposable formwork materials only add to expenses.
Our Solution: We prioritize efficient material usage by accurately estimating requirements before starting work. Our team also uses reusable formwork systems, such as steel and aluminum panels, which not only reduce waste but also lower costs in the long run.
6. Safety Risks for Workers
Problem: An unstable formwork can collapse and cause serious injuries. Slippery surfaces and unsecured panels pose risks to workers visiting sites.
Our Solution: Safety is our top priority. We secure formwork properly and ensure all structures meet safety regulations. Our team is trained to follow strict safety protocols, and we conduct routine inspections to prevent accidents.
7. Poor Surface Finish of Concrete
Problem: If formwork is not treated correctly, concrete surfaces may have rough patches, air pockets, or stains, affecting the final appearance.
Our Solution: We use high-quality form liners and ensure smooth formwork surfaces to achieve a clean and professional finish. Our attention to detail results in polished, defect-free concrete structures.
